Reality show involves 3D printing in competitive mountain bike design

3d printing design contestReality Redesigned is a new reality show contest sponsored by Z Corporation that uses 3D printing technology. This student-focused design competition and online reality show will “spawn daring new mountain bike designs created by inventive riders.”

The show bills itself as “the ultimate design contest … what happens when the biggest names in North American manufacturing, design and engineering throw open the doors and allow both mountain bikers and designers alike to “have at it.” In addition to entertainment, the episodes will serve as solid curriculum material for science, technology, engineering and mathematics (STEM) teachers across North America.

The contest will spotlight the design process from drawing board to finished product. 
Z Corporation Technical Support Specialist and expert mountain bike rider Dave Mee will “ZPrint” prototypes of three finalists in three categories, in preparation for a showdown at the RAPID 2012 Conference May 22-25, 2012. The winner will be announced live at the 
Z Corporation booth. The winning design will then be manufactured and tested by a pro rider.

“Reality Redesigned” is produced by host and Executive Producer Jeremy Bout and others involved in “The Edge Factor Show,” who are joining forces with Pinkbike (www.pinkbike.com), one of the top mountain bike sites in the world. Here’s how it works:

Submissions (Now through Feb. 24, 2012). After registering for Pinkbike (free), contestants will place their submission into one of three categories.

Mountain-bike suspension

Mountain-bike component

Mountain-bike frame

Screening (ongoing). Submissions will be scored by Bout and qualified experts from the mountain-bike industry. A real-time leaderboard will track the top 15 designs in each category.

The Gauntlet (April/May 2012). Experts determine how designs will stand up to a real-life scenario, then grade each based on research, material pricing and specific criteria:

1. 3D Modeling – Fit, form and function.

2. Rapid Prototyping – (usefulness, rideability) – Judges: Mee and professional rider Mike Montgomery. Mee will “ZPrint” the entries of three finalists in each category. 3D printing converts three-dimensional computer-aided design data into physical prototypes.

3. Engineering/Business plan

4. Manufacturability

Finals (May 22-25, 2012). At the RAPID 2012 Conference, three final designs will be displayed and judged, in three episodes shot with a live audience in the Z Corporation booth. The judging will include stringent and rigorous testing using finite element analysis (FEA) software and ZPrinted prototypes. The winner will be announced in the Z Corporation booth.

Epilogue: The winning design will be manufactured and tested by a pro rider.

“ZPrinting is a center-stage component of the show, inspiring innovation and bringing contestants’ designs to reality,” said Bout. “With physical models, judges and industry manufacturers can more deeply understand a design, and what it will be able to do on the trail. ZPrints will also expose students to technology they will use in their engineering careers.”

To enter the contest: www.edgefactor.com/?i=12747&mid=1000&id=373053

Z Corporation
www.zcorp.com