Assembly of Skybridge
Fabrication
The skybridge was fabricated and shop assembled by Samsung Heavy Industries of South Korea. The fabrication works complied with some of the most stringent industry standards and codes such as those maintained by the American Society for Testing and Materials (ASTM), British Standard (BS), and American Institute of Steel Construction (AISC).
The fully assembled bridge was then dismantled and shipped to Kuala Lumpur in 493 pieces (452.64 tonnes).
To facilitate putting it into place, the skybridge was pre-assembled into five main components comprising the two legs, two end blocks and the centre section.
Centre Section
The 307 parts of the frame for the centre section of the skybridge were fully assembled and bolted. The centre section of the skybridge frame, measuring 41 metres in length, over 5 metres in width and nine metres in height, was assembled at the concourse level.
The centre section’s internal floors and roof at level 41, 42 and 43 were constructed in metal decking.
After the roof level concrete slab was placed, the whole assembly was painted and the external building maintenance equipment for the legs installed.
Skybridge Legs
The two inclined legs are approximately 42.6 metres long and weigh about 60 tonnes each.
The five sections of each set of legs were completely assembled and checks on the whole dimension, camber and alignment were made before bolting. Tuned mass dampers have been engineered for the legs.
These dampers have been designed after a complete wind tunnel test to accommodate the comfort level by dampening any effects of unusual wind conditions and possible long term fatigue due to resonance of the legs. These pendulum operated dampers were field tested and inserted to the centre section of the legs just prior to final assembly.
End Blocks
Both end blocks of the skybridge were assembled at concourse level with main girders, cross beams and horizontal bracing. The two end blocks are approximately 8.3 metres long and weigh about 30 tonnes each. After the whole dimension and alignment of the end blocks were checked, they were ready to be lifted.