New Multi-Sensor Measuring Head from Renishaw

REVO-2 is a 5-axis head designed specifically for the ATOM encoder.

The REVO-2 multi-sensor 5-axis measuring head.

The REVO-2 multi-sensor 5-axis measuring head.

Renishaw recently launched the REVO-2, a new version of its multi-sensor 5-axis measuring head for use on coordinate measuring machines (CMMs).

REVO-2 and its new CMM controller, the UCC S5, offer enhanced power and communications capabilities to carry the latest REVO sensors, such as the RVP vision measurement probe. The REVO multi-sensor system is notable for enabling operators to perform 5-axis measurements on a 3-axis CMM, measuring thousands of points per second and operating at speeds of up to 500 mm/s.

The REVO-2 incorporates Renishaw’s latest ATOM miniature incremental rotary encoder with RCDM rotary (angle) scales on both of its axes (yaw & pitch) and is the first product to have the ATOM encoder designed-in at the concept stage.

Each 20 µm-pitch RCDM glass disc is face-read by a dual-readhead setup which helps to optimize REVO-2 performance by eliminating rotational eccentricity error.

The ATOM Encoder

The ATOM Encoder. (Image courtesy of Renishaw.)

The ATOM Encoder. (Image courtesy of Renishaw.)

The ATOM system was also chosen for several important design features, including:

  • Relative mechanical simplicity and optional optical/electrical disc alignment methods
  • Ease of assembly via set-up LEDs allowing both incremental signal calibration and auto-phasing of reference marks without oscilloscopes or external equipment
  • Availability of chrome-on-glass rotary scale, with a graduation accuracy which enables REVO-2 to achieve a resolution of 0.002 arc seconds

The ATOM system was launched in 2014 as the world’s first miniature encoder with advanced filtering optics. ATOM’s unrivalled metrology provides class-leading accuracy with low Sub-Divisional Error (SDE), low jitter, high signal stability and long-term reliability.

ATOM offers analogue speeds to 20 m/s (29,000 RPM on a 17 mm disc) and digital resolutions to 1 nm when used with Renishaw’s interpolation electronics. A range of linear and rotary scales is available in stainless steel and glass.

Applications for ATOM’s readhead include:

  • Laser scanning
  • Precision micro-stages
  • Semiconductor
  • Medical applications
  • DDR motors
  • Microscopy and scientific research

Additionally, the FPC variant of ATOM measures 6.8 mm x 12.7 mm x 20.5 mm and is suited to a variety of space-critical motion control, inspection and metrology applications.

ATOM has CE approval and is manufactured using quality controlled processes that are certified to ISO 9001:2008.

For more information, visit the Renishaw website.