New bioplastic compound for 3D printing

Teknor Apex Company announced new compounds to its Terraloy high-impact, high-heat polylactic acid (PLA) range of products. These compounds offer enhanced properties and tight tolerance control in 3D printing, while permitting oven drying of filament to prevent defects caused by residual moisture.

Formulated for extrusion into filament for use in 3D printers, Terraloy 3D-40040 compounds have improved heat deflection temperature and impact strength compared with standard PLA and make possible tighter tolerance control after annealing. Because of its heat resistance, filaments made from the compounds can be easily dried in an oven before processing—an important advantage because of the hygroscopic nature of the standard PLA polymer.

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“Our new Terraloy compound combines two technologies in which today’s plastics industry has an intense interest—3D printing and bioplastics,” said Mr. Tam. “Teknor Apex has developed formulation and compounding methods that enhance the toughness and heat-resistance of PLA by eliminating certain property tradeoffs normally encountered with standard grades of this resin.”

Terraloy high-heat, high-impact PLA compounds are based on innovations by Teknor Apex that have overcome an inverse relationship in standard PLA between heat distortion temperature (HDT) and Izod impact strength. The new products exhibit up to two times the HDT and more than four times the impact strength of standard PLA resins. Previous work to enhance PLA performance beyond standard levels had generated resins with either higher HDT or greater impact strength—but not both in the same grade.

Teknor Apex Co.
www.teknorapex.com