Lightening-speed DfAM engine drives sustainable manufacturing

Traditional desktop computer-aided design (CAD) and engineering (CAE) software was developed for traditional manufacturing methods and relies on every engineer having access to an expensive, high-performance workstation. Meanwhile, 3D printing has unlocked new opportunities to innovate with complex shapes that are not possible to manufacture with traditional methods. This gap between 3D printing hardware capabilities and the software to take advantage of all their potential has prevented wide usage and adoption of 3D printing for production applications.

3D printed part with complex geometry and lattice structure.
Metafold’s platform enables additive manufacturing innovation by shortening design time and optimizing part geometry.

In response, Metafold has developed an ultra-precise, lightning-speed geometry computation engine for outputting accurate designs for 3D printing complex parts. The cloud-based SaaS platform is accessible on any device, making it fast and easy for design and engineering teams to produce optimized parts with the web application or leverage the Metafold Engine API to build their own custom tools and integrations. Through this advanced geometry support, Metafold enables manufacturers to use less raw material and produce lighter, more efficient parts which use less energy — both of which help customers achieve their sustainability goals.

“Sustainability in manufacturing is ultimately driven by two factors — improving the material consumption of existing fabrication methods and designing for optimality over the lifetime use of manufactured goods,” said mathematician Elissa Ross, co-founder and CEO of Metafold. “3D printing achieves those goals and has the potential to be even more impactful with the right digital infrastructure. We’re excited to be backed by investors who recognize both the commercial and climate benefits of scaling this extraordinary manufacturing methodology.”

Metafold recently announced it has raised $1.78 million in seed funding to advance the mass adoption of industrial 3D printing, with sustainability at the forefront of its mission. Differential Ventures led the oversubscribed investment round, with participation from Active Impact Investments, who led the company’s pre-seed round, climate-tech-focused Jetstream, and Standup Ventures.

The funding comes as Metafold has gained rapid traction within a number of key markets such as biotech and sportswear, supporting its customers’ need to design, test, and produce highly optimized structures. Metafold exists to help the world’s most innovative manufacturing brands leverage additive manufacturing to accelerate their speed of design and production of end-use parts.

“Metafold’s technology will be game changing for designing and visualizing complex structures in 3D printing, making currently impossible designs possible,” said David Magerman, founding partner at Differential Ventures. “Co-founders Elissa, Daniel, and Tom are a great team to bring this product to market.”

The company intends to use the funds to deepen its first principles approach to solve the toughest geometry problems holding back 3D printing from mainstream adoption.

Metafold
metafold3d.com

Written by

Rachael Pasini

Rachael Pasini has a master’s degree in civil and environmental engineering and a bachelor’s degree in industrial and systems engineering from The Ohio State University. She has over 15 years of experience as a technical writer and taught college math and physics. As Editor-in-Chief of Engineering.com and Design World and Senior Editor of Fluid Power World and R&D World, she covers automation, hydraulics, pneumatics, linear motion, motion control, additive manufacturing, advanced materials, robotics, and more.