Hexagon Unveils New Radio Probe and Tool-Setting System for In-Machine Measurement

The new system enables more flexible configurations for various manufacturing applications and environments.

The Hexagon Manufacturing Intelligence Division’s m&h R-400 probe system. (Image courtesy of Hexagon’s Manufacturing Intelligence Division.)

The Hexagon Manufacturing Intelligence Division’s m&h R-400 probe system. (Image courtesy of Hexagon’s Manufacturing Intelligence Division.)

Hexagon’s Manufacturing Intelligence division, a division under IT solutions provider Hexagon, recently unveiled all-new in-machine measurement technologies that include two additional probing and tool-setting options. Manufacturers can expect a new compact tactile radio probe system and a flexible tool setter that can be used for various environments, such as machining setups with different kinds of machine tools, the measurement of complex free-form geometries with tight tolerances, and the checking of machine kinematics.

The m&h R-400 probe system was designed to increase efficiency and optimize shop floor flexibility. The system includes the new m&h TP-R-400 tactile radio probe and the m&h TS-R-400 tool setter. Thanks to the system’s dual-purpose capabilities, users can easily switch between these tactile-sensor and tool-setting functions for maximum flexibility. Operators can use the system as a 3D touch probe by integrating a probe shank, or as a radio tool setter by mounting it on a tool setter base.

The m&h TP-R-400 tactile radio probe is designed for precision. According to Hexagon, the machine is configured for different levels of accuracy as well as numerous stylus configurations for various measurement requirements. The probe currently offers three different measuring units, including standard or highly accurate. Manufacturers may also opt for an extension of up to 200 mm in length to bring the measuring unit closer to the measurement area. With a diameter of only 40 mm, the TP-R-400 is also compact in size and can fit into almost every tool magazine. It is primarily ideal for small machines or applications with limited space.

The system’s m&h TS-R-400 can be integrated into various machine spaces for inspection requirements. Hexagon shared that the tool setter can be fitted to a rotary table with a slot nut so that it can remain stationary even when the table is moving. In addition, it can be mounted on a magnetic base that can be easily removed after initial tool checks when it is no longer in use during the actual machining process. This makes the TS-R-400 a flexible tool setter for various manufacturing applications and environments.

“Manufacturers struggle to gain efficiency with in-machine inspection when they don’t have the ability to customize their measurement processes. The goal of any shop is to squeeze every last drop of efficiency out of the production workflow—and that’s hard to do with one-size-fits-all technology,” said Manuel Müller, Hexagon’s product marketing manager for Sensors and Components. “A customizable and flexible system for in-machine inspection gives companies of any size the power to improve the quality of their products and processes without making disruptive changes.”

The m&h R-400 probe system is also capable of providing status data, thanks to its built-in display, while also enabling users to easily save or load settings. This is currently the first tactile probe on the market that offers a built-in display. Meanwhile, an illuminated indicator ring surrounding the probe body displays current performance conditions and activities. When the indicator ring lights up, operators are immediately provided with status updates. These notifications include the likes of “system ready,” “battery low,” and “probing.” Users can now immediately access critical information throughout the production process, allowing for a more efficient workflow.

Besides ease of in-machine measurement and increased efficiency, customers can also expect more cost-efficient operations. Hexagon adds that since only one device needs to be managed and stored, manufacturers will also be able to reduce costs by eliminating the storage of replacement sensors.

For more information, visit the official website of Hexagon’s Manufacturing Intelligence division.