New multi-head nesting technology improves manufacturing efficiency, reduces cycle times, and increases material utilization.
Hexagon’s Manufacturing Intelligence division is advancing automation and efficiency in woodworking and fabrication through recent updates to its ALPHACAM CAD CAM software. The 2024.4 release introduces multi-head nesting capabilities, enhanced machining automation, and improved workflows aimed at increasing productivity and optimizing material use across various applications. The updated automation tools can significantly reduce production times, in some cases completing machining and programming tasks in a fraction of the time required by manual processes. Additional updates include the ability to import solid and CAD files for simulation, supporting the industry’s growing shift toward solid model workflows.
Multi-head nesting allows manufacturers to use multiple router heads at once, improving machine utilization in compatible setups. The software adapts nesting strategies based on factors such as sheet dimensions, head spacing, and specific production requirements, helping reduce cycle times while maintaining machining accuracy. These updates are particularly useful in high-volume industries like cabinetry, furniture manufacturing, and aerospace, where even incremental gains in efficiency can support higher productivity and better use of materials.
ALPHACAM introduces new advanced automation tools that simplify programming and streamline processes, helping manufacturers improve operational efficiency. Key updates include:
- Enhanced solid model importing – Expanding ALPHACAM’s ability to ingest solid models and work seamlessly with 3D solid modeling tools such as SolidWorks and Autodesk Inventor, allowing for faster transition from design to production.
- Automated feature recognition – New capabilities automatically detect machining features from vendor-supplied models, reducing manual intervention and accelerating production planning.
- Optimized toolpath strategies – Advanced algorithms improve material yield and reduce machining time by refining toolpath sequencing and cutting parameters.
Manufacturers using the new ALPHACAM are already reporting substantial efficiency gains. A boat manufacturer has reduced production planning time by 50%, while a major aerospace company found that their manual nesting process—previously taking four hours—can now be completed in just 10 minutes using ALPHACAM’s automation features.
In addition to time savings, ALPHACAM delivers on programming standardization, capturing legacy knowledge within the software. This supports upskilling more entry-level workers who now just need to select the outline style and the software will determine the proper speed, what cutter to use, settings and more. This allows manufacturers to improve worker productivity, while reducing errors and waste and increasing repeatability.
For small and mid-sized businesses, ALPHACAM provides a modular solution that can be adapted to a variety of machining needs and budget levels. Its flexible licensing model allows companies to choose the features most relevant to their operations, helping to make advanced automation more accessible to a wider range of manufacturers. The software is also gaining adoption in public sector manufacturing, with installations at U.S. military bases and government facilities. It has been used to produce a variety of items, including security signage and custom architectural components for government buildings.
To learn more, visit hexagon.com.
