The new Moldex3D version improves hot runner injection pressure prediction and adds thermal pin simulation.
Moldex3D 2025 introduces enhanced prediction capabilities, customizable automated workflows, and improved simulation accuracy and efficiency. These updates support more efficient product development and decision-making.
The important updates and highlights of Moldex3D 2025 are as follows:
Comprehensive performance enhancements to ensure accurate and efficient simulation results
Moldex3D 2025 expands process support across industries to improve simulation accuracy for production optimization. The latest version enhances hot runner injection pressure prediction and introduces thermal pin simulation to model molten plastic behavior and temperature distribution. The update also includes crystallinity output to simulate deformations from post-crystallization during warpage and annealing, helping identify potential defects early.
In terms of pre-processing, Moldex3D introduces an automatic multi-component model matching function and a cooling channel curve connection repair tool. The former allows users to apply newly upgraded meshing functions to quickly create models when simulating processes with multiple inserts. Real-time warnings for incorrect contact surfaces help users quickly identify and fix problems. The latter assists users in repairing common curve connection issues in cooling channel construction with a single click. It also provides automatic detection and repair of disconnections, overlaps, and intersections, reducing manual correction errors and improving preprocessing accuracy and efficiency.
For global leading IC Packaging simulation, Moldex3D has continued its optimizations since last year’s Wire Bonding simulation, introducing a new Wire Debonding simulation. Users only need to enter customized pressure ranges and material types or adjust the pressure limits by dragging the color scale to display wire debonding conditions at different pressure levels. This allows for early prediction of wire debonding risk. We have also enhanced IC modeling support functions to help users shorten modeling time, simplify operation steps, and focus on the core tasks of simulation and design.
Smoother operations and more comprehensive result interpretation
Moldex3D 2025 introduces updates to enhance efficiency and result interpretation. It now supports elliptical visualization for fiber results and 3D rendering of flakes for improved clarity. File size optimization reduces storage requirements by up to 66%.
In terms of result interpretation, Moldex3D DOE has always helped users identify the best design from multiple parameters. Now, it supports real-time interactive predictions. Users can directly adjust different control factor values and observe predicted results, quickly optimizing designs for different scenarios. The latest Verification Template function allows users to define result evaluation standards during the simulation stage, displaying validation statuses instantly. Frequently used result views, evaluation criteria, and report output settings can also be saved as templates, enabling the rapid generation of standardized CAE analysis reports.
Workflow automation to enhance production efficiency
To meet enterprises’ demands for high-performance design processes, Moldex3D 2025 provides more intuitive automation functions, allowing engineers to quickly create simulation projects and perform analyses. With iSLM – Auto Launch, users only need to upload CAD files, and project creation and analysis can be initiated with a single click, enabling rapid design validation and optimization.
The new Molding Window Advisor enables users to set up systematic CAE trial molding conditions, identify feasible parameters, and create molding windows for further adjustments and trials. API support has been expanded for Shell, injection machines, and validation templates, allowing for customized automation workflows and improved molding analysis.
Intelligent-driven simulation to improve design decision accuracy
In plastic injection molding simulation, utilizing intelligent technology can enhance both design and process efficiency and accuracy. Moldex3D 2025 integrates intelligent tools, introducing the AI Optimization Wizard. The system recommends parameters within a specified range based on requirements. It supports both single-objective and multi-objective designs, improving development efficiency and design accuracy.
iSLM has also launched two major intelligent tools: Gate Design Discovery and Mold Design Discovery. These tools enable rapid estimation of key information such as gate positions and numbers, machine selection, injection pressure, and clamping force distribution probabilities for new plastic part designs. This activation of smart assets allows past successful experiences to be applied to future development.
Moldiverse has introduced the MoldiBot assistant, which offers technical support and recommendations to help users address molding analysis issues in real-time and make effective use of Moldex3D’s features.
For more information, visit moldex3d.com.
