Atomic Industries 3D prints with M300 tooling steel

Atomic Industries, a creator of artificial intelligence-powered manufacturing solutions, will be using a fully integrated metal additive manufacturing solution to provide its customers with 3D-printed tooling and dies.

The solution includes Velo3D’s Sapphire printer that is calibrated to produce parts in M300 tool steel, an ultra-low carbon alloy with high-strength and hardness properties derived from intermetallic compounds rather than carbon content. This acquisition underscores Atomic Industries’ commitment to pushing the boundaries of precision engineering and advanced manufacturing to support their customers with the highest quality tooling parts for efficient, standardized production lines.

Velo3D’s Sapphire metal 3D printer. Image: Velo3D

Atomic Industries employs state-of-the-art technologies, such as artificial intelligence and metal 3D printing, to reshape industries with more affordable and repeatable tooling. This transformation eliminates barriers for its customers transitioning products from prototype to production-level manufacturing.

The company’s Sapphire printer will operate from a newly renovated facility in Detroit, helping produce tooling for aerospace, automotive, and energy customers. Atomic Industries is the first company to qualify M300 tool steel for injection molding tooling with the Sapphire printer.

“Our new Sapphire printer will be instrumental in helping Atomic Industries tackle the tooling market by qualifying M300 tooling steel with our customers and showing the full capabilities of 3D printed tooling,” said Aaron Slodov, Atomic Industries CEO and co-founder. “We’re excited to go hands-on and prove the robustness of the Sapphire platform with conformal-cooling inserts and other challenging features that will empower our customers. This strategic investment aligns perfectly with our commitment to innovation and pushing the boundaries of what’s possible in manufacturing.”

M300 tool steel, with its remarkable combination of strength, toughness, and resistance to wear, has long been a staple in die-casting applications and tooling. By unlocking the ability to 3D print in this alloy with its fully integrated solution, Velo3D enables customers to manufacture better performing tooling inserts that minimize downtime on production lines by extending the lifecycle of tooling inserts. The alloy is primarily used in high-pressure die cast inserts for injection molding, where molten metal must be efficiently cooled at precise times and temperatures.

“Atomic Industries’ ground-up approach to advanced manufacturing allows them to implement revolutionary technologies without the baggage of legacy solutions, and we’re thrilled to partner with them on their journey to redefine manufacturing possibilities,” said Benny Buller, Velo3D founder and CEO. “It’s not often that we get to work with a customer who is essentially starting from a blank slate, and we feel confident that with their new Sapphire metal 3D printer, and its accompanying software, they will be able to exceed the demands of their customers and create a new framework for contract manufacturing.”

Since its debut in 2018, Velo3D’s Sapphire metal 3D printer has revolutionized the metal additive manufacturing landscape. It introduced printing capabilities that could not be achieved with conventional metal 3D printers, like minimizing or even eliminating the need for supports. Velo3D achieved this by combining hardware, software, and underlying manufacturing processes into a fully integrated solution that could achieve repeatable, consistent results across any Sapphire printer calibrated for the same metal alloy.

Atomic Industries
atomic.industries

Velo3D
velo3d.com

Written by

Rachael Pasini

Rachael Pasini is a Senior Editor at Design World (designworldonline.com).